Sanyo KH2442 Manuel d'utilisateur

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85464849182000 REFERENCE NO. SM830082
FILE NO.
TECHNICAL DATA
&
SERVICE MANUAL
1
2
3
4
Section
5
XH2442 / CH2442
XH3642 / CH3642
XH4242 / CH4242
TH2442 / CH2442
TH3642 / CH3642
TH4242 / CH4242
KH2442 / CH2442
KH3642 / CH3642
UH2442 / CH2442
UH3642 / CH3642
SPLIT SYSTEM AIR CONDITIONER
OUTDOOR MODEL No. PRODUCT CODE No.
CH2442 854 017 21
CH3642 854 017 22
CH4242 854 017 23
INDOOR MODEL No. PRODUCT CODE No.
XH2442 854 017 11
XH3642 854 017 12
XH4242 854 017 13
TH2442 854 017 14
TH3642 854 017 15
TH4242 854 017 16
KH2442 854 017 07
KH3642 854 017 08
UH2442 854 017 19
UH3642 854 017 20
XH2442 XH3642
XH4242
CH3642
CH4242
CH2442
UH2442
TH2442
TH3642
TH4242
KH2442
KH3642
Indoor Unit Outdoor Unit
UH3642
Vue de la page 0
1 2 3 4 5 6 ... 201 202

Résumé du contenu

Page 1 - SERVICE MANUAL

85464849182000 REFERENCE NO. SM830082FILE NO.TECHNICAL DATA&SERVICE MANUAL1234Section5XH2442 / CH2442XH3642 / CH3642XH4242 / CH4242TH2442 / CH2442

Page 2 - Important

I - 6SM830082123451. SpecificationsMODEL No. Indoor Unit TH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heatin

Page 3 - TABLE OF CONTENTS

I - 96SM830082123451. Specifications1-12 Air throw distance chart● 4-Way Air Discharge Semi-concealed TypeModel: 24 TypeModel: 36, 42 Type: LOUVER ANG

Page 4

I - 97SM830082123451. Specifications1-12 Air throw distance chart● Ceiling Mounted TypeModel: 24 TypeModel: 36 TypeModel: 42 Type0 3 7 10131720232629

Page 5

I - 98SM830082123451. Specifications1-12 Air throw distance chart● Wall Mounted TypeMODEL: KHS2442COOLING - - - - - HEATINGFAN SPEED HIGH HIGHROOM AIR

Page 6

I - 99SM830082123451. Specifications● Tubing Length● Refrigerant tubing between the indoor andoutdoor units should be kept as short aspossible.● Sele

Page 7

I - 100SM830082123451. SpecificationsCeiling-Mounted Type SELECTING THE INSTALLATION SITE Indoor UnitAVOID:● areas where leakage of flammable gas m

Page 8

I - 101SM830082123451. SpecificationsOut-doorunitHeat sourceHot airExhaust fan0591_C_I Outdoor UnitAVOID:● heat sources, exhaust fans, etc. (Fig. 2-

Page 9

I - 102SM830082123451. SpecificationsAir discharge0426_C_IRecommended outer dimensions of wind shield(field supply)0936_C_I3 - ø1-9/16" hole6 - ø

Page 10 - 1-1 Unit Specifications

I - 103SM830082123451. Specifications0937_C_IWithout snow-proof ducting(Low platform)Snow-proofducting(High platform)In regions with snow fall, the o

Page 11

I - 104SM830082123451. Specifications ELECTRICAL WIRING● General Precautions on Wiring(1) Before wiring, confirm the rated voltage of theunit as show

Page 12

I - 105SM830082123451. Specifications● Wiring System Diagrams(1) Basic wiring diagram for standard control12U1U212121212G GL1L2GIndoor UnitInter-uni

Page 13

I - 7SM830082123451. SpecificationsMODEL No. Indoor Unit TH4242Outdoor Unit CH4242POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Page 14

I - 106SM830082123451. Specifications(2) Basic wiring diagram for group controlThis diagram shows when several units (max. 8) arecontrolled by a remot

Page 15

I - 107SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Page 16 - (A) Indoor Unit

I - 108SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Page 17

I - 109SM830082123451. SpecificationsIndoor model: XH4242 / Outdoor model: CH4242● Cooling● HeatingIndoor Unit Outdoor UnitComplete UnitFan Motor Fan

Page 18

I - 110SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Page 19

I - 111SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Page 20

I - 112SM830082123451. SpecificationsIndoor model: TH4242 / Outdoor model: CH4242● Cooling● HeatingIndoor Unit Outdoor UnitComplete UnitFan Motor Fan

Page 21

I - 113SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Page 22

I - 114SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Page 23

I - 115SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load

Page 24

I - 8SM830082123451. SpecificationsMODEL No. Indoor Unit UH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heatin

Page 25

I - 116SM830082123451. SpecificationsCooling:Rating Conditions : Indoor Air Temperature 80 °F DB / 67 °F WBOutdoor Air Temperature 95 °F DBFull Load C

Page 26 - (B) Outdoor Unit

II - 1SM8300821234Section52. Processes and functions2. PROCESSES AND FUNCTIONS2-1 Room Temperature Control ...

Page 27

II - 2SM8300821234Section52. Processes and functionsFig. 1Chart Summary and Explanations❑ Once the compressor starts, it keeps running for 5 minutes.❑

Page 28

II - 3SM8300821234Section52. Processes and functions(B) HeatingChart Summary and Explanations❑ Once the compressor starts, it keeps running for 5 min

Page 29

II - 4SM8300821234Section52. Processes and functions2-2 Cold Draft Prevention (Heating Cycle)The cold draft prevention function controls indoor fan sp

Page 30

II - 5SM8300821234Section52. Processes and functionsFig. 42-3 Automatic Fan Speed (Indoor Unit)(A) CoolingBy pressing the FAN SPEED button on the re

Page 31

II - 6SM8300821234Section52. Processes and functions2-4 Outdoor Fan Speed ControlTo optimize the performance of air conditioner, the outdoor fan speed

Page 32

II - 7SM8300821234Section52. Processes and functions2-5 Freeze Prevention (Cooling)Freeze Prevention keeps the indoor heat exchange coil from freezin

Page 33

II - 8SM8300821234Section52. Processes and functionsFig. 92-6 Condensing Temperature Control (Cooling)Condensing temperature is controlled by the outd

Page 34

II - 9SM8300821234Section52. Processes and functionsFig. 102-7 Overload Protection (Heating)This function prevents the air conditioner from overloadi

Page 35

I - 9SM830082123451. SpecificationsMODEL No. Indoor Unit UH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Page 36

II - 10SM8300821234Section52. Processes and functions2-8 Discharge Temperature Control (Cooling and Heating)This function prevents the compressor mot

Page 37

II - 11SM8300821234Section52. Processes and functions2-9 Auto. Mode for Automatic Heating/Cooling Switching❑ When the AUTO mode is selected, the micr

Page 38

II - 12SM8300821234Section52. Processes and functionsChart summary and Explanations❑ This chart shows how the Operation Mode (COOLING or HEATING) is d

Page 39

II - 13SM8300821234Section52. Processes and functions2-10 Defrosting Control, Outdoor Heat Exchanger Coil (Heating)When the outdoor temperature is l

Page 40

II - 14SM8300821234Section52. Processes and functions2-11 4-Way Valve, Solenoid ControlThe basic function of the 4-way valve is to direct the refriger

Page 41

II - 15SM8300821234Section52. Processes and functions(B) AUTO Control ModeWhen the Compressor has stopped while in AUTO mode, the 4-way valve switch

Page 42 - 1-4 Dimensional data

II - 16SM8300821234Section52. Processes and functions2-13 Electronic Refrigerant Control Valve❑ This valve allows very precise and smooth control of t

Page 43 - 36, 42 Type

II - 17SM8300821234Section52. Processes and functions2-15 Compressor Current Detection Circuit❑ The Compressor Current Detection Circuit detects the

Page 44

II - 18SM8300821234Section52. Processes and functions2-16 Electronic Refrigerant Control Valve ControlThe circulation volume of the refrigerant is con

Page 45

II - 19SM8300821234Section52. Processes and functions2-17 Voltage Detection ControlWhen the power voltage falls below 160 V or rises above 260 V, ope

Page 46 - 1914_U_I

I - 10SM830082123451. SpecificationsMODEL No. Indoor Unit KH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Page 47 - 1915_U_I

3 III - 1SM8300823. Electrical data3. ELECTRICAL DATA3-1 Indoor Units (Electric Wiring Diagram, Schematic Diagram) ... III - 24-Way Air

Page 48

3SM830082III - 23. Electrical dataTH1TH2 TH331212121TH43121DP2P(GRN)3P(WHT)453214321211321313131313143 5 62143 5 6513 97 312SP1PowerLineControlLineTo

Page 49

3 III - 3SM8300823. Electrical data• Schematic DiagramS 854-2-5268-930-00-1 (X)FMI213121212121313131234515P-U25P-U1To Outdoor UnitIndoor CoilIndoor Co

Page 50

3SM830082III - 43. Electrical dataTH1TH2TH331212121TH431212113213131313143 5 6 2143 5 62143513 971PowerLineControlLineTo Outdoor UnitTerminalPlate (5P

Page 51 - 2179_THS_I

3 III - 5SM8300823. Electrical data• Schematic DiagramS 854-2-5268-923-00-1 (T)FMI2131212121313131234515P-U25P-U1To Outdoor UnitIndoor CoilIndoor Coil

Page 52 - 1581_C_S

3SM830082III - 63. Electrical data214321211321313143 5 62143 5 6513 97• Electric Wiring DiagramW 854-2-5268-940-00-1 (UH1242)TR1GRN/YEL49FIBLKREDBLKBL

Page 53 - 1398_THS_I

3 III - 7SM8300823. Electrical data• Schematic DiagramS 854-2-5268-940-00-0 (UH1242)FMI2131212121313121234515P-U25P-U1To Outdoor UnitTH4TH3TH2TH1CR231

Page 54 - 2181_THS_I

3SM830082III - 83. Electrical data214321211321313143 5 62143 5 6513 97U1PowerLineControlLineTo Outdoor UnitEarthTerminal• Electric Wiring DiagramW 854

Page 55 - • 230V / 1 phase / 60Hz

3 III - 9SM8300823. Electrical data• Schematic DiagramS 854-2-5268-935-00-0 (KH2442)FMI2131212121312123451234514P-U24P-U1To Outdoor UnitTH4TH3TH2TH1CR

Page 56 - • 208V / 1 phase / 60Hz

3SM830082III - 103. Electrical data214321211321313143 5 62143 5 6513 97U1PowerLineControlLineTo Outdoor UnitEarthTerminal• Electric Wiring DiagramW 85

Page 57 - M.R.= 10.47 USpints/h

I - 11SM830082123451. SpecificationsMODEL No. Indoor Unit KH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heat

Page 58

3 III - 11SM8300823. Electrical data• Schematic DiagramS 854-2-5268-936-00-0 (KH3642)FMI2131212121312123451234514P-U24P-U1To Outdoor UnitTH4TH3TH2TH1C

Page 59

3SM830082III - 123. Electrical data• Electric Wiring DiagramTH6TH7TH82121213163PH3131 357913113BLKBLKBLKBLKWHTWHTTRAC230V AC14VFMOPNKBRNGRYGRYWHTREDWH

Page 60

3 III - 13SM8300823. Electrical data3-2 Outdoor Units11111 CH2442• Schematic DiagramS 854-2-5268-945-00-0 (CH2442-S)FMO21311221212131TRAC 230VAC 14VTH

Page 61

3SM830082III - 143. Electrical data• Electric Wiring DiagramTH6TH7TH82121213163PH3131 357913113BLKBLKBLKBLKWHTWHTTRAC230V AC14VFMO2PNKBRNGRYGRYWHTREDW

Page 62

3 III - 15SM8300823. Electrical data3-2 Outdoor Units22222 CH3642• Schematic DiagramS 854-2-5268-946-00-0 (CH3462-S)FMO221311221212131TRAC 230VAC 14VT

Page 63

3SM830082III - 163. Electrical data• Electric Wiring DiagramTH6TH7TH82121213163PH3131 357913113BLKBLKBLKBLKWHTWHTTRAC230V AC14VFMO2PNKBRNGRYGRYWHTREDW

Page 64

3 III - 17SM8300823. Electrical data3-2 Outdoor Units33333 CH4242• Schematic DiagramS 854-2-5268-948-00-0 (CH4242-S)FMO221311221212131TRAC 230VAC 14VT

Page 65

1234Section IV - 1SM8300824. Service procedures4. SERVICE PROCEDURES4-1 Troubleshooting ...

Page 66

4. Service procedures1234SectionSM830082IV - 24-1 TroubleshootingThis section explains:This unit is made to be trouble free, and not need much service

Page 67

1234Section IV - 3SM8300824. Service procedures(1) Check before and after TroubleshootingMany problems may happen because of wiring or power supply pr

Page 68

I - 12SM830082123451. SpecificationsMODEL No. XH2442Source 230 - 208 VAC / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Page 69

4. Service procedures1234SectionSM830082IV - 4(2) General Troubleshooting Flow Chart: Diagnosis and RemedyWhen you have found a major problem, such as

Page 70

1234Section IV - 5SM8300824. Service procedures(B) HeatingPoor heatingIs setting temp.suitable ?Change the setting temp.Is heating loadtoo large ?Revi

Page 71

4. Service procedures1234SectionSM830082IV - 6(3) Meanings of alarm messagesWhen using group control, main indoor unit address setting is duplicated.(

Page 72

1234Section IV - 7SM8300824. Service proceduresThermistorfailureFault withcomp. and itscircuitPossible Cause of MalfunctionIndoor thermistor is either

Page 73

4. Service procedures1234SectionSM830082IV - 8(4) LED Indication on the Outdoor Unit’s P.C.B. Ass’yIf something goes wrong with the outdoor unit, LED

Page 74

1234Section IV - 9SM8300824. Service procedures(5) Symptoms and parts to inspect1) Symptom: LCD on the remote controller does not display and remote c

Page 75 - 2182_X_S

4. Service procedures1234SectionSM830082IV - 102) Symptom: LCD on the remote controller displays “CHECK E01”. (Unusualcommunication between remote co

Page 76 - 2184_X_S

1234Section IV - 11SM8300824. Service procedures4) Symptom: LCD on the remote controller is displaying “CHECK E04”. (Unusualcommunication between the

Page 77

4. Service procedures1234SectionSM830082IV - 126) Symptom: LCD on the remote controller is displaying “CHECK E06”. (Unusualcommunication between the

Page 78 - 2186_X_S

1234Section IV - 13SM8300824. Service procedures9) Symptom: LCD on the remote controller displays “CHECK P01”. (Indoor fan protectionthermostat opera

Page 79

I - 13SM830082123451. SpecificationsMODEL No. XH3642Source 230 - 208 VAC / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C

Page 80

4. Service procedures1234SectionSM830082IV - 1410) Symptom: LCD on the remote controller displays “CHECK P02”. (Compressor / outdoorfan protection th

Page 81 - 2191_X_S

1234Section IV - 15SM8300824. Service procedures11) Symptoms: LCD on the remote controller displays “CHECK P03”.(Alarm for unusual discharge temp. of

Page 82

4. Service procedures1234SectionSM830082IV - 1613) Symptom: LCD on the remote controller displays “CHECK P05”. (Negative phasedetection operation war

Page 83

1234Section IV - 17SM8300824. Service procedures15) Symptom: LCD on the remote controller displays “CHECK E16”.NoNoNoYesYes0647_M_SStartRepair the wir

Page 84 - 2193_X_S

4. Service procedures1234SectionSM830082IV - 1818) Symptom: LCD on the remote controller displays “CHECK H01, H02, H03”.(compressor current detection)

Page 85

1234Section IV - 19SM8300824. Service procedures(6) Procedures When a Specific Component Does Not Work1) Indoor fan does not operate.NoYesIs fan motor

Page 86

4. Service procedures1234SectionSM830082IV - 204) Compressor motor does not operate.5) Outdoor fan does not operate.NoYesDoes compressor motor magneti

Page 87 - 2235_X_S

SM830082 IV - 21SM8300821234Section54. Service procedures(7) Service Functions of Optional Wired Remote ControllerFrom the remote controller you can c

Page 88 - Suction pressure (psig)

4. Service proceduresSM830082IV - 221234Section5Fig. IV-41929_M_ISensor addressSensor temperature °FaUnit No. (Indoor unit address)(B) Check the senso

Page 89 - 1459_X_S

SM830082 IV - 23SM8300821234Section54. Service proceduresRefer to the table below for the relationship between the sensor address and the location of

Page 90

I - 14SM830082123451. SpecificationsMODEL No. XH4242Source 230 - 208 VAC / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Page 91 - 1165_X_S

4. Service proceduresSM830082IV - 241234Section5(D) Check the remote controller itself for correct operationThe remote controller has a self-diagnosti

Page 92

SM830082 IV - 25SM8300821234Section54. Service proceduresNever press (clear) button unless you want to erase the accessed data in memory. Followthe

Page 93 - 2229_X_S

4. Service proceduresSM830082IV - 261234Section5(F) Confirm and change the indoor unit address (Ref. Fig. IV-8, IV-9)❏ The purpose of the above functi

Page 94 - 2108_X_I

SM830082 IV - 27SM8300821234Section54. Service procedures(G) Change the shift temperature in heating mode (Ref. Fig. IV-10)❏ If the indoor unit is ins

Page 95 - 2114_X_I

4. Service proceduresSM830082IV - 281234Section5(H) Set the indoor unit address (Ref. Fig. IV-11, IV-12)❏ This function is usable if the auto. address

Page 96 - ● Concealed Duct Type

SM830082 IV - 29SM8300821234Section54. Service procedures( I ) Change the period of the filter timer (Ref. Fig. IV-13)❏ If the period of filter timer

Page 97 - 2120_K_I

4. Service procedures1234SectionSM830082IV - 30Fig. IV-14Coppertube ormetallic partClipInsulationtesterProbeTerminal plate0639_X_SFig. IV-15Coppertube

Page 98 - ● Outdoor Units

1234SectionSM830082 IV - 31SM8300824. Service procedures(2) Checking the Protective Devices• Disconnect the connector, which consists of P (plug) and

Page 99 - 1983_U_I

4. Service procedures1234SectionSM830082IV - 32(3) Checking the Electrical Parts1 Power transformer (TR1) ... Indoor unit *Measure t

Page 100 - Model: 36, 42 Type

1234SectionSM830082 IV - 33SM8300824. Service proceduresFan motorcapacitorCompressor motorcapacitor1041_X_SMultimeterΩFig. IV-1966666 Continuity of fu

Page 101 - 2117_T_I

I - 15SM830082123451. SpecificationsMODEL No. TH2442Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Page 102 - Axis air velocity

4. Service procedures1234SectionSM830082IV - 347 Solenoid coil of the electronic refrigerant *Measure the coil resistance.control valve (ERCV) ………… In

Page 103 - SM830082

1234SectionSM830082 IV - 35SM8300824. Service procedures(2) Indoor heat exch.coil sensor : TH2(E1), TH3(E2)Outdoor heatexch. coil sensor : TH6(C1), TH

Page 104

4. Service procedures1234SectionSM830082IV - 36(5) PCB Setting● Setting of outdoor control PCB(A) Standard control (single outdoor unit)In case of sin

Page 105 - 0931_C_I

1234SectionSM830082 IV - 37SM8300824. Service procedures(6) R.C. Address Setting Method(“0” when shipped from factory)1ONON sideOFF side20R.C. address

Page 106 - 8-ø1/4" hole

4. Service procedures1234SectionSM830082IV - 38(7) Automatic Address Setting Method (8) Displaying Indoor / Outdoor Unit Com-bination NumbersDisplay t

Page 107

1234SectionSM830082 IV - 39SM8300824. Service procedures(9) Items to Check Prior to Test RunS4. Capacity code1ONON side2094_C_IOFF sideS4 (green or Bl

Page 108 - ■ ELECTRICAL WIRING

4. Service procedures1234SectionSM830082IV - 40(10) Test Run Preparing for Test Run● Before attempting to start the air conditioner,check the follow

Page 109 - ● Wiring System Diagrams

1234SectionSM830082 IV - 41SM8300824. Service proceduresSet the outdoor unit R.C. address.Turn on power supply switch.Execute auto. address operation

Page 110

4. Service procedures1234SectionSM830082IV - 42(11) PCBs and Their Location● PCB (CR-TH2442) FOR INDOOR UNITSCN75 (WHT) : VCCCN73 (BLK) : RS1CN71 (YEL

Page 111 - I - 107

1234SectionSM830082 IV - 43SM8300824. Service procedures● PCB (CR-CH2442) FOR OUTDOOR UNITSCN007 (RED): EXCTS001 (A. ADD): Auto addressS004 (BLU): Cap

Page 112

SM830082Please Read Before StartingThis air conditioning system meets strict safety and operatingstandards. As the installer or service person, it is

Page 113 - I - 109

I - 16SM830082123451. SpecificationsMODEL No. TH3642Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C. B

Page 114

4. Service procedures1234SectionSM830082IV - 44(12) Checking procedure for each PC BoardThe indoor and outdoor PCBs have functions to check the signal

Page 115 - I - 111

1234SectionSM830082 IV - 45SM8300824. Service procedures(13) TMX60 pinsWhen shorting TMX60 pins on the indoor and outdoor PCBs, operations shown on th

Page 116

SANYO FISHER Service CompanyCENTRAL REGION1739 Sands Place, Suite GMarietta, GA 30067Phone: (770) 951-8284Fax: (770) 951-2077July. / ’01 Print

Page 117 - I - 113

I - 17SM830082123451. SpecificationsMODEL No. TH4242Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - SH80UA, WLController P. C.

Page 118

I - 18SM830082123451. SpecificationsMODEL No. UH2442Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - BH80UA, WLController P. C. B

Page 119 - I - 115

I - 19SM830082123451. SpecificationsMODEL No. UH3642Source 230 - 208 V / 1 phase / 60 HzRemote controller (Option) RCS - BH80UA, WLController P. C.

Page 120

I - 20SM830082123451. Specifications1-2 Major Component Specifications(A) Indoor UnitMODEL No. KH2442Source 230 - 208 V / 1 phase / 60 HzRemote contr

Page 121

I - 21SM830082123451. Specifications1-2 Major Component Specifications(A) Indoor UnitMODEL No. KH3642Source 230 - 208 V / 1 phase / 60 HzRemote cont

Page 122 - 2-1 Room Temperature Control

I - 22SM830082123451. Specifications1-2 Major Component Specifications(B) Outdoor UnitMODEL No. CH2442Source 230 - 208 VAC / 1 phase / 60 HzController

Page 123 - SET SPEED

I - 23SM830082123451. Specifications1-2 Major Component Specifications(B) Outdoor UnitMODEL No. CH3642Source 230 - 208 VAC / 1 phase / 60 HzControlle

Page 124 - 1135_THS_I

I - 24SM830082123451. Specifications1-2 Major Component Specifications(B) Outdoor Unit+ 2.0+ 0.5DATA SUBJECT TO CHANGE WITHOUT NOTICEMODEL No. CH4242S

Page 125 - 1924_M_S

I - 25SM830082123451. Specifications1-3 Other Component Specifications(A) Indoor UnitMODEL No. XH2442Power Transformer ATR – II224ARated Primary 220

Page 126 - 2-4 Outdoor Fan Speed Control

WHO SHOULD USE THIS MANUALThis service manual is made to assist the service technician apply his knowledge and trainingto this model air conditioner.

Page 127 - 1925_THS_I

I - 26SM830082123451. Specifications1-3 Other Component Specifications(A) Indoor UnitMODEL No. XH3642Power Transformer ATR – IIK224ARated Primary 220

Page 128 - 1926_THS_

I - 27SM830082123451. Specifications1-3 Other Component Specifications(A) Indoor UnitMODEL No. XH4242Power Transformer ATR – IIK224ARated Primary 220

Page 129 - 1927_THS_I

I - 28SM830082123451. SpecificationsMODEL No. TH2442Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, R

Page 130

I - 29SM830082123451. SpecificationsMODEL No. TH3642Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A,

Page 131 - II - 11

I - 30SM830082123451. SpecificationsMODEL No. TH4242Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, R

Page 132

I - 31SM830082123451. SpecificationsMODEL No. UH2442Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A,

Page 133 - 1143_THS_I

I - 32SM830082123451. SpecificationsMODEL No. UH3642Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, R

Page 134 - 0443_M_S

I - 33SM830082123451. SpecificationsMODEL No. KH2442Power Transformer ATR – IIK244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A,

Page 135 - (B) AUTO Control Mode

I - 34SM830082123451. SpecificationsMODEL No. KH3642Power Transformer ATR – II244BRated Primary AC 220 V, 60 HzSecondary BRN - BRN : 14 V / 0.55 A, RE

Page 136 - (A) Cooling

I - 35SM830082123451. Specifications1-3 Other Component Specifications(B) Outdoor UnitMODEL No. CH2442Compressor Motor Magnetic Contactor FC - 1ULCoi

Page 137 - 0447_M_S

2-7 Overload Protection (Heating) ...II - 92-8 Discharge Temperature Control (Cooling

Page 138 - 0451_M_S

I - 36SM830082123451. SpecificationsMODEL No. CH3642Compressor Motor Magnetic Contactor FC - 1SULCoil rated 240 VAC, 60 HzCoil resistance (at 68 °F) Ω

Page 139

I - 37SM830082123451. SpecificationsMODEL No. CH4242Compressor Motor Magnetic Contactor FC - 2SULCoil rated 240 VAC, 60 HzCoil resistance (at 68 °F)

Page 140 - 3. ELECTRICAL DATA

I - 38SM830082123451. Specifications1-4 Dimensional dataIndoor unit : 4-Way Air Discharge Semi-concealed Type24 Type33-27/323-15/1630-9/1619-11/1619-1

Page 141 - • Electric Wiring Diagram

I - 39SM830082123451. Specifications1-4 Dimensional dataIndoor unit : 4-Way Air Discharge Semi-concealed Type36, 42 Type45-9/3241-31/3231-3/3219-11/1

Page 142 - • Schematic Diagram

I - 40SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Ceiling Mounted Type24 TypeDrain connectionDrain connection for left sideRefrige

Page 143

I - 41SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Ceiling Mounted Type36, 42 TypeDrain connectionDrain connection for left sideRe

Page 144

I - 42SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Concealed Duct Type24 TypeRefrigerant liquid line ø3/8 (narrow tube)(Use the tub

Page 145

I - 43SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Concealed Duct Type36 TypeRefrigerant liquid line ø3/8 (narrow tube)Refrigerant

Page 146

I - 44SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Concealed Duct Type Flange for the air intake duct (Field supply): For Conceale

Page 147

I - 45SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Wall Mounted Type24 Type49-7/32Dimension : inchRefrigerant gas line (wide tubin

Page 148

I - 1SM830082123451. Specifications1. SPECIFICATIONS1-1 Unit Specifications ...

Page 149

I - 46SM830082123451. Specifications1-4 Dimensional dataIndoor unit : Wall Mounted Type36 Type59-1/16Dimension : inchRefrigerant gas line (wide tubing

Page 150

I - 47SM830082123451. Specifications1-4 Dimensional Data(B) Outdoor Unit: CH244215-3/414-31/32 13/321-3/161-31/3228-15/161112-1/1637Dimension : inchH

Page 151

I - 48SM830082123451. Specifications1-4 Dimensional Data(B) Outdoor Unit: CH3642, CH424248-5/822-27/3223-29/3237Dimension : inchHole for anchor bolt (

Page 152

I - 49SM830082123451. Specifications1-5 Refrigerant Flow DiagramOutdoor Unit: CH2442 Indoor Unit: 24 TypeHPHighpressureswitchCompressorAccumulatorAcc

Page 153

I - 50SM830082123451. SpecificationsHPHighpressureswitchCompressorAccumulatorECPHeat exchanger4-way valveECPHeat exchangerDistributorElectronicref.con

Page 154

I - 51SM830082123451. Specifications RATING CAPACITY : 24,000 BTU/h AIR FLOW RATE: 540 CFM EVAPORATOR CONDENSER ENT.TEMP.°F(°C) AM

Page 155

I - 52SM830082123451. SpecificationsIndoor Unit: XH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 23,400 BTU/h AIR FLOW R

Page 156

I - 53SM830082123451. SpecificationsIndoor Unit: XH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 34,500 BTU/h AIR FLOW

Page 157 - 4. SERVICE PROCEDURES

I - 54SM830082123451. SpecificationsIndoor Unit: XH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 33,500 BTU/h AIR FLOW R

Page 158 - 4-1 Troubleshooting

I - 55SM830082123451. SpecificationsIndoor Unit: XH4242 Outdoor Unit: CH4242• 230V / 1 phase / 60Hz RATING CAPACITY : 42,000 BTU/h AIR FLOW

Page 159 - Fig. IV-1

I - 2SM830082123451. Specifications1-1 Unit SpecificationsMODEL No. Indoor Unit XH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPER

Page 160 - 0458_M_I

I - 56SM830082123451. SpecificationsIndoor Unit: XH4242 Outdoor Unit: CH4242• 208V / 1 phase / 60Hz RATING CAPACITY : 40,000 BTU/h AIR FLOW R

Page 161 - 0459_M_I

I - 57SM830082123451. SpecificationsIndoor Unit: TH2442 Outdoor Unit: CH2442• 230V / 1 phase / 60Hz RATING CAPACITY : 22,400 BTU/h AIR FLOW

Page 162 - 4. Service procedures

I - 58SM830082123451. SpecificationsIndoor Unit: TH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 21,600 BTU/h AIR FLOW R

Page 163

I - 59SM830082123451. SpecificationsIndoor Unit: TH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 34,000 BTU/h AIR FLOW

Page 164

I - 60SM830082123451. SpecificationsIndoor Unit: TH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 33,000 BTU/h AIR FLOW R

Page 165 - 2095_THS_I

I - 61SM830082123451. SpecificationsIndoor Unit: TH4242 Outdoor Unit: CH4242• 230V / 1 phase / 60Hz RATING CAPACITY : 42,000 BTU/h AIR FLOW

Page 166 - 2096_THS_I

I - 62SM830082123451. SpecificationsIndoor Unit: TH4242 Outdoor Unit: CH4242• 208V / 1 phase / 60Hz RATING CAPACITY : 40,000 BTU/h AIR FLOW R

Page 167 - 0336_M_I

I - 63SM830082123451. SpecificationsIndoor Unit: UH2442 Outdoor Unit: CH2442• 230V / 1 phase / 60Hz RATING CAPACITY : 24,000 BTU/h AIR FLOW

Page 168 - 0337_M_I

I - 64SM830082123451. SpecificationsIndoor Unit: UH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 23,400 BTU/h AIR FLOW R

Page 169 - 2098_THS_I

I - 65SM830082123451. SpecificationsIndoor Unit: UH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 34,500 BTU/h AIR FLOW

Page 170 - 2099_THS_I

I - 3SM830082123451. SpecificationsMODEL No. Indoor Unit XH3642Outdoor Unit CH3642POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Page 171 - 0344_M_I

I - 66SM830082123451. SpecificationsIndoor Unit: UH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 33,000 BTU/h AIR FLOW R

Page 172

I - 67SM830082123451. SpecificationsIndoor Unit: KH2442 Outdoor Unit: CH2442• 230V / 1 phase / 60Hz RATING CAPACITY : 22,000 BTU/h AIR FLOW

Page 173 - 0647_M_S

I - 68SM830082123451. SpecificationsIndoor Unit: KH2442 Outdoor Unit: CH2442• 208V / 1 phase / 60Hz RATING CAPACITY : 21,000 BTU/h AIR FLOW R

Page 174 - 0346_M_I

I - 69SM830082123451. SpecificationsIndoor Unit: KH3642 Outdoor Unit: CH3642• 230V / 1 phase / 60Hz RATING CAPACITY : 33,000 BTU/h AIR FLOW

Page 175 - 2101_M_S

I - 70SM830082123451. SpecificationsIndoor Unit: KH3642 Outdoor Unit: CH3642• 208V / 1 phase / 60Hz RATING CAPACITY : 32,000 BTU/h AIR FLOW R

Page 176 - 0461_M_I

I - 71SM830082123451. Specifications1-8 Heating Capacity2182_X_SIndoor entering air temperature: 70°FHeating capacity (%)Outdoor ambient temp. (°F DB

Page 177 - Fig. IV-3

I - 72SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: XH2442 Outdoor Unit: CH2442

Page 178 - Fig. IV-4

I - 73SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: XH4242 Outdoor Unit: CH424

Page 179 - Fig. IV-5

I - 74SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: TH2442 Outdoor Unit: CH2442

Page 180 - RCU.Main

I - 75SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: TH4242 Outdoor Unit: CH424

Page 181 - 1931_M_I

I - 4SM830082123451. SpecificationsMODEL No. Indoor Unit XH4242Outdoor Unit CH4242POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heatin

Page 182 - 1932_M_I

I - 76SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: UH2442 Outdoor Unit: CH2442

Page 183 - Fig. IV-10

I - 77SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(1) Operating Current11111 Indoor Unit: KH2442 Outdoor Unit: CH244

Page 184

I - 78SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: XH2442 Outdoor Unit: CH2442

Page 185 - 2080_M_I

I - 79SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: XH4242 Outdoor Unit: CH424

Page 186 - Resistance

I - 80SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: TH2442 Outdoor Unit: CH2442

Page 187

I - 81SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: TH4242 Outdoor Unit: CH424

Page 188

I - 82SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: UH2442 Outdoor Unit: CH2442

Page 189 - Fuse Varistor

I - 83SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(1) Operating Current11111 Indoor Unit: KH2442 Outdoor Unit: CH244

Page 190

I - 84SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(2) Operating Pressure11111 Indoor Unit: 24 Type Outdoor Unit: CH24

Page 191 - 1149_THS_I

I - 85SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(2) Operating Pressure11111 Indoor Unit: 36 Type Outdoor Unit: CH3

Page 192 - (5) PCB Setting

I - 5SM830082123451. SpecificationsMODEL No. Indoor Unit TH2442Outdoor Unit CH2442POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMANCE Cooling Heati

Page 193

I - 86SM830082123451. Specifications1-9 Performance Charts● Cooling Characteristics(2) Operating Pressure11111 Indoor Unit: 42 Type Outdoor Unit: CH42

Page 194

I - 87SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(2) Operating Pressure11111 Indoor Unit: 24 Type Outdoor Unit: CH2

Page 195 - 2094_C_I

I - 88SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(2) Operating Pressure11111 Indoor Unit: 36 Type Outdoor Unit: CH36

Page 196 - 1371_C_I

I - 89SM830082123451. Specifications1-9 Performance Charts● Heating Characteristics(2) Operating Pressure11111 Indoor Unit: 42 Type Outdoor Unit: CH4

Page 197

I - 90SM830082123451. Specifications1-10 Noise Criterion Curves● 4-Way Air Discharge Semi-concealed TypeMODEL : XH2442SOUND LEVEL : HIGH 38 dB(A), NC

Page 198 - CR-TH2442

I - 91SM830082123451. Specifications1-10 Noise Criterion Curves● Ceiling Mounted TypeMODEL : TH2442SOUND LEVEL : HIGH 40 dB(A), NC 34LOW 36 dB(A), NC

Page 199 - CR-CH2442

I - 92SM830082123451. Specifications1-10 Noise Criterion Curves● Concealed Duct TypeMODEL : UH2442SOUND LEVEL :HIGH 34 dB(A), NC 22 / LOW 27 dB(A), NC

Page 200

I - 93SM830082123451. Specifications1-10 Noise Criterion Curves● Wall Mounted TypeMODEL : KH2442SOUND LEVEL : HIGH 45 dB(A), NC 38LOW 40 dB(A), NC 33

Page 201 - (13) TMX60 pins

I - 94SM830082123451. Specifications90807060504030201063 125 250 500 1000 2000 4000 80000597_C_SAPPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISE NC-6

Page 202 - CENTRAL REGION

I - 95SM830082123451. Specifications1-11 Increasing the Fan SpeedIf external static pressure is too great (due to longextension of ducts, for example

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